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Industrial robot arms have many applications in the field of mining machinery, and the following are some of the main aspects:
1. Material handling and loading/unloading:
-Ore handling: During the mining process, a large amount of ore is generated, and industrial robot arms can replace manual labor for ore handling. It can accurately and quickly transport ore from the mining site to transportation vehicles, conveyor belts, or storage locations, improving handling efficiency and reducing labor intensity and injury risks for workers. For example, some large open-pit mines can easily transport ore weighing several tons using robotic arms with high load capacity.
-Equipment component loading and unloading: In the maintenance and repair process of mining machinery, it is necessary to load and unload various heavy equipment components. Robot arms can accurately grasp and move these components, which is safer and more efficient than manual operation, and can reduce damage to equipment components caused by improper handling during loading and unloading.
2. Hazardous environment operations:
-Underground detection and sampling: In some underground mining environments, there are dangers such as gas, dust, and collapse. Industrial robot arms can carry detection equipment deep underground for geological exploration, gas detection, ore sampling, and other work. This can not only avoid direct exposure of personnel to hazardous environments, but also obtain accurate geological information and ore samples, providing a basis for mine planning and mining.
-High temperature and high pressure environment operation: In some special process links of mines, such as heat treatment and pressure processing of ores, the ambient temperature and pressure are high and not suitable for manual operation. Robot arms can operate in such harsh environments, completing tasks such as sorting high-temperature ores and operating high-pressure equipment.
3. Equipment assembly and maintenance:
-Mining machinery assembly: Mining machinery is usually composed of multiple complex components, which require precise operation and strict process requirements during the assembly process. Industrial robot arms can assemble components according to preset programs and parameters, ensuring assembly accuracy and quality, and improving production efficiency. For example, in the assembly process of large mining machinery such as jaw crushers and cone crushers, robot arms can accurately install key components such as gears, bearings, and transmission shafts.
-Equipment maintenance and overhaul: Regular maintenance and overhaul of mining machinery is an important measure to ensure the safety and efficiency of mining production. Robot arms can utilize their flexible operating capabilities and precise positioning functions to perform maintenance work such as inspection, cleaning, lubrication, and replacement of components on equipment. For example, by installing visual sensors, the robot arm can detect equipment wear, cracks, and other faults, and repair them in a timely manner.
4. Intelligent charging:
-Against the backdrop of the gradual application of new energy mining trucks and heavy trucks in mines, industrial robot arms can be used for automatic charging of vehicles. When the electric mining card enters the charging station, the robot arm can automatically extend, accurately locate the vehicle's charging interface, complete the gun insertion and start the charging process, and automatically retract after charging is completed. This automated charging method not only improves the convenience and efficiency of charging, but also ensures safe operation in high-voltage electrical environments.
| name | Robot Palletizer | Operating range |
basic axis |
J1 | ±180° | ||||
| type | Vertical joint 4 degrees of freedom | J2 | -90°+135° | ||||||
| Main purpose | Handling,palletizing, loading and unloading | J3 | -185°+75 | ||||||
| model | KW1080B-2700 | Arm axis |
J4 | ±180° | |||||
| Maximum portable weight | 80KG | J5 | ±130° | ||||||
| Position repetition accuracy | ±0.06mm | J6 | ±360° | ||||||
| Power capacity | 5.0KVA | Installation method | ground | ||||||
| P point action range | See the figure below | Environmental conditions for use | 0-45°C,20-80%RH(without condensation) | ||||||
| Body weight | 570KG | Protection leve | Equivalent to IP54 | ||||||
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