Most of the existing loading work is done by manpower in conjunction with forklifts, which has the drawbacks of having too many workers, low efficiency, and high costs. Moreover, in some industries with high safety requirements, the use of manual loading may pose safety risks to some extent. With the increasing cost of labor, the labor-intensive and labor-intensive work in the loading field urgently requires the use of automated means to improve its efficiency, reduce costs, and improve the safety of the loading process. The use of a fully automatic loading robot system effectively solves these problems.
A fully automatic loading robot system, including bridge deck, robotic arm, conveyor belt, manual workstation, base, electric control box, guide rail, rack plate, rotating motor, guide groove, transmission shaft, gear, transmission groove, mechanical claw and bracket, etc. The method of using a fully automatic loading robot for loading includes the following steps:
1. Truck positioning: The truck is parked at the designated parking position, ensuring that the range of the robotic arm and the conveyor line can be extended to the inside or side of the truck;
2. Telescopic device in place: The telescopic device extends and drives the robotic arm to move to the working position inside or on the side of the truck;
3. Conveyor line feeding: The material moves along the conveyor line to the grasping station of the robotic arm;
4. Material stacking: The robotic arm rotates above the conveyor line, then grabs the material on the conveyor line, then rotates to the stacking position inside the truck, and then places the material in the designated position;
5. Repositioning: Repeat steps 3 and 4. After the space on the inner layer of the truck is stacked, the telescopic device will shrink by one distance for secondary positioning, leaving space for the next section to be stacked. Repeat steps 3 and 4 again until the stacking space for that section is stacked, the telescopic device will be placed again, and so on, until the materials are placed or the truck is fully loaded;
The fully automatic loading robot can stably carry objects for loading and stacking operations. The equipment has high flexibility, convenient operation, and stable operation.
Loading robot
Shandong Tengyang Intelligent Equipment Co., Ltd., located at the foot of Mount Taishan Mountain and Feicheng High tech Development Zone, is a high-tech enterprise integrating product research and development, production, manufacturing and sales. It is engaged in the research and development of industrial robot system integration, automatic production line, conveying equipment, automation equipment, sanitation sweeping robot, floor washer, elevator and other related products, and the design, manufacturing of complete sets of equipment and systems Installation, debugging, and services.
The company has over ten years of experience, technology, and market advantages in the palletizing robot industry. Our current products include palletizers, fully automatic loading machines, destackers, logistics conveying systems, steam recovery machines, steam generator engineering and industrial robot palletizing systems, winding machines, packaging machines, fully automated ingredient packaging production lines, unpacking machines, packing machines, sealing machines, sanitation and sweeping robots, floor washers, elevators, etc. Our products are widely used in various industries such as grain and oil, food, beverages, pharmaceuticals, chemicals, fertilizers, cement, glass, friction materials, refractory materials, steel, building materials, etc
1: Reduce labor costs. For some relatively large enterprises, labor costs are often high over the course of a year, especially for the loading task. Many enterprises generally need to find specialized loading personnel to carry out the loading. Firstly, they have experience and fast loading speed, and secondly, they do not affect their own production and operation. Therefore, the labor cost of loading alone is often high over the course of a year. Therefore, if dolomite powder automatic loading machine is used, it can save a lot of labor costs for enterprises.
2: High loading efficiency. When using manual loading, the efficiency is slow. If you want to increase the efficiency of pole loading, you need several people to carry and load the vehicle at the same time. Although the efficiency is increased, the labor cost is high. Moreover, during loading, the goods continue to pile higher, making it more difficult to stack. However, using automatic loading equipment can avoid these problems.
3: The stacking of goods is better and tidier. Due to various factors involved in manual loading, the stacking of goods may not be as neat. During transportation, it is likely that the goods will tilt or the upper layer of goods will fall off due to bumps. If automatic loading equipment is used, it will automatically load the goods, so when loading and stacking the goods, it will make the stacking of the goods very neat.
4: Non standard customization is possible. Non standard loading forms can be designed according to user requirements.
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